Lean Six Sigma

Operational excellence

Know-how, commitment and experience — and the judgement to know which tool your problem actually needs.

01

Lean

Efficient, flexible, responsive processes — by removing waste and creating flow.

The five principles of Lean

  1. 1

    Define value

    Anything the customer will not pay for is waste.

  2. 2

    Identify the value stream

    Every action that adds value, from supplier to customer.

  3. 3

    Create flow

    Remove the queues and batches that stop work moving.

  4. 4

    Establish pull

    Nothing is produced until the next step asks for it.

  5. 5

    Seek perfection

    No end state. Only the next improvement.

02

Six Sigma

Reduce variation: find the causes of defects, remove them, and control what actually drives the output. Projects run on DMAIC.

The DMAIC cycle

  1. Define

    Customer needs, scope, objectives.

  2. Measure

    How the process actually behaves.

  3. Analyse

    What really drives the output.

  4. Improve

    Identify, validate, implement.

  5. Control

    Hold it, so it lasts.

03

Kaizen

“Seek the wisdom of ten people rather than the knowledge of one.”

A Kaizen event is a concentrated workshop: the people who run the process analyse it, set the target and implement the change in days, not quarters.

04

Design for Lean Six Sigma

Design products, services and processes that are Lean from the start, with six sigma performance built in — predictive, rather than build-and-test.

It complements your existing new-product and engineering processes rather than replacing them.

05

Change Management

“Better suffer a known evil than change for an uncertain good.” — Spanish proverb

Change is disruption, and resisting it is the natural response. Transformations fail on the human side far more often than on the technical one.

The change roadmap

  1. Build a burning need.
  2. Communicate a clear vision.
  3. Effectively engage stakeholders.
  4. Lead the change effort.
  5. Ensure the changes stick.
  6. Align operating systems.

Can we help you improve your operations?

Tell us where it hurts. We will tell you honestly whether we are the right people for it.